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Robot Installation
18 Adept Cobra i600/i800 Robot User’s Guide, Rev G
2.2 Unpacking and Inspecting the Adept Equipment
Before Unpacking
Carefully inspect all shipping crates for evidence of damage during transit. Pay special
attention to any tilt and shock indication labels on the exteriors of the containers. If any
damage is indicated, request that the carrier’s agent be present at the time the container is
unpacked.
Upon Unpacking
Before signing the carrier’s delivery sheet, please compare the actual items received (not
just the packing slip) with your equipment purchase order and verify that all items are
present and that the shipment is correct and free of visible damage.
If the items received do not match the packing slip, or are damaged, do not sign the
receipt. Contact Adept as soon as possible.
If the items received do not match your order, please contact Adept immediately.
Inspect each item for external damage as it is removed from its container. If any damage is
evident, contact Adept (see Section 1.9 on page 16).
Retain all containers and packaging materials. These items may be necessary to settle
claims or, at a later date, to relocate equipment.
2.3 Repacking for Relocation
If the robot or other equipment needs to be relocated, reverse the steps in the installation
procedures that follow. Reuse all original packing containers and materials and follow all
safety notes used for installation. Improper packaging for shipment will void your
warranty. Before unbolting the robot, fold the outer arm against the Joint 2 hardstops to
help centralize the center of gravity. The robot must always be shipped in an upright
orientation. Specify this to the carrier if the robot is to be shipped.
CAUTION: Before unbolting the robot from the shipping
pallet, fold the outer arm against the Joint 2 hardstops to
help centralize the center of gravity. The robot must
always be shipped in an upright orientation.
- Adept Cobra 1
- Table of Contents 5
- List of Figures 9
- Introduction 1 11
- Adept Amps-in-Base (AIB™) 12
- 1.3 Safety Precautions 13
- Adept Robot Safety Guide 14
- 1.7 Installation Overview 15
- 1.9 How Can I Get Help? 16
- Robot Installation 2 17
- 2.3 Repacking for Relocation 18
- 2.5 Mounting the Robot 19
- Robot Mounting Procedure 20
- System Installation 3 23
- 3.2 System Cable Diagram 24
- Installing AIB XPANEL Cable 25
- PC Requirements 26
- Installing Serial Cable 26
- Connecting 24 VDC 30
- Specifications for AC Power 31
- IEC 1131-2 32
- IEC 1131-4 for additional 32
- 200–240 VAC 33
- Ground Point on Robot Base 35
- System Operation 4 37
- Status Panel for 38
- Displaying Fault 38
- Z Brake-Release 38
- Brake Release Button 39
- 4.4 Front Panel 40
- Adept XIO Termination Block 42
- XIO Connector 43
- XIO Input Signals 44
- Adept-Supplied Equipment 45
- User-Supplied Equipment 45
- XIO Output Signals 46
- 1.0 A @ 50°C ambient 46
- 1.5 A @ 25°C ambient 46
- Pin 9Pin 1 48
- Pin 18Pin 10 48
- Pin 19 Pin 26 48
- Pin 1Pin 13 49
- Pin 14Pin 25 49
- Cobra i600/i800 52
- Internal Circuits 52
- Front Panel and T2 Circuits 52
- User-Supplied Circuits 52
- Adept Front Panel Schematic 53
- Remote Manual Mode 54
- 4.8 Turning On the System 55
- Enabling High Power 57
- Verifying E-Stop Functions 60
- Maintenance 5 61
- 5.3 Checking Safety Systems 62
- Required Grease for the Robot 63
- Lubrication Procedure 63
- Section A-A 64
- Upper Quill Grease Locations 64
- Lower Quill Grease Locations 64
- Removing the AIB Chassis 65
- Installing a New AIB Chassis 67
- Groove in robot base 68
- 5.8 Replacing Encoder Battery 69
- Encoder Battery Pack 70
- Optional Equipment 71
- Installation 6 71
- Installing the Flange 72
- User Air Lines 72
- User Electrical Lines 73
- 6.4 Internal User Connectors 74
- SOLND Connector 75
- OP3/4 Connector 75
- EOAPWR Connector 76
- ESTOP Connector 77
- Introduction 79
- Tools Required 80
- Procedure 80
- Pem nuts to mount the 81
- Connector for the 81
- Spare air line 81
- Joint 1 Adjustable Hardstops 84
- Hardstop Value 85
- Recommended Joint 85
- Limit Softstop 85
- Joint 2 Adjustable Hardstops 86
- Joint 2 Adjustable 87
- Hardstop Plates Installed 87
- Joint 2 Fixed Hardstop 87
- Block installed on 87
- ± 21° Lower limit: – 20° 89
- ± 81° Lower limit: – 80° 89
- ± 51° Lower limit: – 50° 89
- Technical Specifications 7 91
- Units in mm 92
- Detail A 94
- Dimension Drawings 95
- Technical Specifications 96
- Cartesian Limits 97
- 300 mm (11.8 in.) 97
- 7.2 Robot Specifications 99
- Cleanroom Robots 101
- 8.2 Connections 102
- 8.3 Requirements 102
- 8.5 Maintenance 103
- Lubrication 104
- Numerics 105
- Pleasanton, CA 94588 110
- 925·245·3400 110
- 5960 Inglewood Drive 110
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